Effects of mixing granular iron with sand on the efficiency of methylene blue discoloration 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Miyajima K.a, Noubactep C.a,b,* aAngewandte Geologie, Universität Göttingen, Goldschmidtstraße 3, D-37077, Göttingen, Germany. bKultur und Nachhaltige Entwicklung CDD e.V., Postfach 1502, D-37005 Göttingen, Germany * corresponding author: e-mail: cnoubac@gwdg.de; Tel. +49 551 39 3191, Fax: +49 551 399379. Abstract The influence of granular sand on the efficiency of metallic iron (Fe0) for the discoloration of a methylene blue (MB) solution was investigated in the current work. The initial MB concentration was 10 mg L-1 and mass loadings within the range of 0 to 90 g L-1 for sand and 0 to 45 g L-1 for Fe0 were applied. The batch reaction vessel used was a graduated essay tube containing 22.0 mL of the MB solution. Shaking intensities of 0 and 75.0 rpm were applied for experimental durations of 7, 21 and 45 days. Results provide clear evidence that both Fe0 and sand were independently effective for the discoloration of MB. However, the latter material was significantly less effective, recording 54.0 % compared to 82.0 % recorded for the Fe0 after 45 days in experiment with 45.0 g L-1 of each material. Similarly, mixing 90 g L- 1 sand with 45.0 g L-1 of Fe0 depicted a MB discoloration efficacy of 72.0 % demonstrating that the discoloration capability of the Fe0 was significantly ‘masked’ by the presence of sand. This observation provides clear evidence to question the common approach of using adsorbents for contaminant accumulation in the vicinity of Fe0 materials in order to facilitate chemical reduction by Fe0. Further research is required to determine the relative affinity of different materials that can be used in Fe0 mixtures for maximum contaminant removal efficacies. Keywords: Dye discoloration, Fe0/sand mixtures, Methylene blue, Water treatment, Zerovalent iron. 1 Introduction 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 Metallic iron (Fe0) has been demonstrated in numerous studies to represent the best available material for subsurface permeable reactive barriers [1-5]. Fe0 has also been demonstrated as a highly efficient material for wastewater treatment and safe drinking water provision [5-10]. In all these applications Fe0 is routinely mixed with inert materials. The most used additive is sand [11-15]. Reported goals of mixing sand and Fe0 are: (i) meeting design requirements (goal 1), (ii) saving Fe0 costs (goal 2), and (iii) delaying particle clogging (goal 3). However, actually there is no conclusive experimental evidence to demonstrate that Fe0/sand mixtures are more or less effective than pure Fe0 systems [16]. The relevance of mixing iron and sand was recognized since the early phase of technology development [17]. However, the literature still contains limited information on Fe0/sand mixtures [15]. The need for systematic work aiming at establishing the practical use of Fe0/sand mixtures has been recently theoretically discussed as summarized in ref. [18]. Results concluded that, when designing a Fe0 treatment system, priority must be placed on the aforementioned goals number 1 and 3, stating that goal number 2 (low cost) is required, but not an instrinsic requirement of a Fe0 filtration system. In fact, mixing Fe0 and sand is regarded as reducing the proportion of Fe0, and thus ‘creating’ or ‘leaving’ room for sustained iron corrosion [19,20]. In other words, theoretical studies disprove the view of Ulsamer [16]. Moreover, Fe0/sand systems are more sustainable than pure Fe0 system as a rule [18]. On the other hand, the statement of Ulsamer [16] resulted from a critical literature review, showing that available data are not univocal [15]. These data resulted mostly from columns studies [15,21,22]. While a column experiment is the most effective method to investigate the mechanisms behind the efficacy of a Fe0 filtration system, a well-designed batch experiments could be useful in fine-tuning some relevant aspects at the laboratory scale [5]. For example goal 3 (avoiding or delaying particle clogging) can be properly investigated in batch systems using tubular vessels enabling juxtaposition of used materials at the bottom of the vessel. 2 Laboratory essay tubes are such vessels [23]. A survey of the literature revealed that the effect of mixing sand and Fe 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 0 has been addressed since the early phase of research on Fe0 remediation technology [24-28]. However, sand has been constantly used as inert additive which contribution to contaminant removal is related to the presence of Fe0. For example, Song et al. [14] discussed the effect of mixing Fe0 and sand on the extent of CrVI removal in batch studies, using experimental results from Kim et al. [12]. Kim et al. [12] investigated aqueous CrVI removal in batch studies, and reported that, the CrVI removal efficiency after 48 hours greatly increased from about 50 % in pure Fe0 systems to 85 % in Fe0/sand systems. The authors reported that reduction products (CrIII species) adsorbed onto sand which shows higher sorption affinity than Fe0, thus “leaving a large portion of active sites of the Fe0 unblocked” [14]. This conclusion seems counter-intuitive as in Fe0/sand mixtures, reaction rates should diminish due to the decrease in reactive surface concentration (disadvantaged mass transfer of CrIII to Fe0 surface). On the other hand, the adsorption capacity of sand for Cr is limited. Therefore, coating sand with iron oxides is an established tool to sustain metal removal in sand filters [29,30]. The efficiency of iron-coated sand filters suggests that in the experiments of Kim et al. [12], in-situ generated iron oxides were adsorbed onto sand and subsequently removed CrVI or CrIII. Alternatively, CrVI adsorbed onto in-situ generated iron-coated sand can be further reduced to CrIII by FeII or H2 from continuous Fe0 oxidation [31,32]. The conclusions of Kim et al. [12] are consistent with the view, that sand delays clogging [17,22]. Clogging delay is achieved by decreasing the proportion of reactive Fe0 which progressively fill the connected pores with expansive corrosion products having a volume 2.1 to 6.4 larger than Fe0 is the metal [33]. By mixing Fe0 with inert sand, a certain pH control can also be achieved as the proportion of Fe0 inducing pH elevation is limited [15]. While the optimal proportion of Fe0 relevant for the design of Fe0 filtration systems can not be achieved in batch experiments the qualitative compaction can be observed. 3 The objective of the present communication is to provide evidence for the effect of mixing Fe 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 0 and sand on the process of aqueous contaminant removal. A commercial Fe0 material is used. Methylene blue (MB - 10 mg L-1) is used as model contaminant. The extent of MB discoloration is characterized using three different systems: (i) Fe0 alone, (ii) sand alone, and (iii) “Fe0 + sand”. Non-disturbed experiments and experiments shaken at 75 rpm were performed. Results are comparatively discussed. 2 Background of the experimental methodology Methylene blue (MB) is a cationic dye which is preferentially adsorbed onto negatively charged surfaces [34,35]. The application of MB adsorption in environmental science was demonstrated affordable, applicable and rapid [34,36,37]. MB adsorption is also widely used in the context of ‘Fe0 for environmental remediation’ (e.g. in Fe0/H2O systems) [37,38]. 2.1 MB discoloration in Fe0/H2O systems In Fe0/H2O systems, MB discoloration results from the synergy between (i) adsorption onto in-situ generated iron oxides and (ii) co-precipitation with nascent iron hydroxides [8,10]. It is essential to note that discoloration by a redox process (E0 = 0.01 V at pH 7 vs. E0 = -0.44 V for FeII/Fe0) was proven insignificant as the large polar organic molecule can not quantitatively access the Fe0 surface [8,10]. The Fe0 surface is permanently covered with a multi-layered oxide scale. On the other hand, MB adsorption onto natural sand has been documented by Mitchell et al. [39]. These authors tested 65 sand samples from 45 localities from which only 6 samples (9.2 %) depicted ‘low’ adsorptive affinity for MB. The following observation of Mitchell et al. [39] is essential for Fe0/H2O systems: “sand artificially coated with Fe2O3 or Cr2O3 adsorbed very little methylene blue”. Recently, Varlikli et al. [40] tested the suitability of Sahara desert sand (SaDeS) for removing organic (cationic and anionic) dyes from aqueous solutions. They observed that MB demonstrated the strongest affinity for SaDeS with an adsorption capacity of 11.98 mg g-1 (initial MB concentration: 11.2 mg L-1) 2.2 MB discoloration in Fe0/sand/H2O systems 4 The observation of Mitchell et al. [39] that coated metal oxides impairs the adsorption of MB by sand suggests that a sand sample is a better MB adsorbent than the resulted iron oxide coated one. A Fe 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 0/sand/H2O system is a dynamic system containing 100 % ‘clean’ sand only at the initial time (t = 0). Once iron corrosion starts, sand surface is progressively coated with in-situ generated iron oxides. In other words, the adsorption capacity of sand for MB in a Fe0/sand/H2O system is maximal at t = 0. This adsorption capacity decreases with time as a function of three key operational parameters: (i) the kinetics of Fe0 oxidation (Fe0 intrinsic reactivity), (ii) the available amount of sand, and (iii) the available amount of Fe0. Since Fe0 alone (e.g. Fe0/H2O system) is efficient in decolourising aqueous MB [40,41], the effects of sand on MB discoloration in the presence of Fe0 may be summarized in two hypothesis. First, MB discoloration by Fe0 is not affected by the presence of sand (Assumption 1). Second, MB discoloration by Fe0 is significantly retarded by the presence of sand (Assumption 2). Based on the results of Mitchell et al. [39], the obvious case that sand addition may increase MB discoloration is not considered. The used methodology for the investigation of the impact of sand on MB discoloration by Fe0 comprises testing the validity of Assumption 1 and Assumption 2 by following the MB discoloration in the presence (absence) of sand. For this purpose, the addition of sand is tested as a tool to delay the availability of “free” corrosion products. In-situ generated iron corrosion products are adsorbed onto the sand surface, worsening its capacity of MB adsorption [39]. Adsorbed corrosion products are not available to enmeshed MB in the vicinity of Fe0. 3 Materials and methods 3.1 Solutions The used MB was of analytical grade. The working solution was 10.0 mg L-1. The solutions were prepared by diluting a 1000 mg L-1 stock solution. 3.2 Solid materials 3.2.1 Metallic iron (Fe0) 5 The used Fe0 material was purchased from iPutech (Rheinfelden, Germany). The material is available as fillings with a particle size between 0.3 and 2.0 mm. Its average elemental composition as specified by iPutech was: C: 3.52 %; Si: 2.12 %; Mn: 0.93 %; Cr: 0.66 %. The material was used without any pre-treatment. Fe 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 0 was proven a powerful discoloration agent for MB. In particular, discoloration agents are progressively generated in-situ [41,42]. Therefore, the discoloration capacity of used Fe0 can not be exhausted within the experimental duration (≤ 42 days). 3.2.2 Sand The used sand was a commercial material for aviculture (“Papagaiensand” from RUT – Lehrte/Germany). Papagaiensand was used as received without any further pre-treatment nor characterization. The particle size was between 2.0 and 4.0 mm. Sand was used as an adsorbent because of its worldwide availability and its common use as admixing agent in Fe0/H2O systems. The adsorption capacity of various sand samples for MB has been largely documented in the literature [39,40,43,44]. Unlike Fe0, the adsorption capacity of sand for MB can be exhausted within the experimental duration. 3.3 MB discoloration 3.3.1 Non-disturbed batch experiments Batch experiments without shaking were conducted in essay tubes for an experimental duration of 21 and 42 days. The batches consisted of 0.0 to 2.0 g of sand, 0.0 to 1.0 g of Fe0 and 22 mL of a 10 mg L-1 MB solution. A reaction time of 21 d was selected to allow a MB discoloration efficiency larger than 50 % in the system with Fe0 alone. The extent of MB discoloration in investigated systems was characterized at laboratory temperature (about 22° C). Initial pH was ~8.2. After equilibration, up to 3 mL of the supernatant solutions was carefully retrieved (no filtration) for MB measurement (no dilution). 3.3.2 Shaken batch experiments 6 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 The essay tubes were amended with materials and MB solution as described above and allowed to equilibrate on a rotary shaker at 75 rpm for 7 days. Each experiment was performed in triplicate and averaged results are presented. 3.4 Analytical methods MB aqueous concentrations were determined by a Cary 50 UV-Vis spectrophotometer (Varian) at a wavelength of 664.5 nm. Cuvettes with 1 cm light path were used. The spectrophotometer was calibrated for MB concentrations ≤ 15 mg L-1. The pH value was measured by combined glass electrodes (WTW Co., Germany). 3.5 Expression of experimental results After the determination of the residual MB concentration (C) in batch studies, the corresponding percent MB discoloration was calculated according to the following equation (Eq. 1): P = [1 - (C/C0)] * 100% (1) where C0 is the initial aqueous MB concentration (10.0 mg L-1), while C gives the MB concentration after the experiment. The operational initial concentration (C0) for each case was acquired from a triplicate control experiment without additive material (so-called blank). This procedure was to account for experimental errors during dilution of the stock solution, MB adsorption onto the walls of the reaction vessels and all other possible side reactions during the experiments. 4 Results and Discussion The initial pH value of the MB solution was 8.2. The final pH value varies between 7.9 and 8.8 for all investigated systems (results not shown). With a variation of only one pH unit, the process of MB discoloration depends primarily on the availability (and amount) of Fe0 and sand. MB discoloration as used in this work is not interchangeable with MB removal as the DOC values were not characterized. However, from a pure thermodynamic perspective MB is not redox sensitive in Fe0/H2O systems [41,42] (see section 2). 7 4.1 Non-disturbed batch experiments 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 Figure 1 summarizes the results of non-disturbed batch experiments for 21 and 45 days. Fig. 1a compares the extent of MB discoloration by sand (≤ 90 g L-1) and Fe0 (≤ 45 g L-1) after 21 days. It is seen that, based on the used masses, Fe0 is a more efficient MB discoloration agent than sand. MB discoloration is levelled at about 60 % in the pure Fe0 system and at about 45 % in the pure sand system. In both systems, a pseudo-equilibrium is observed due to the slowness of MB diffusion to the surface of the adsorbing material at the bottom of the essay tubes. In the pure sand system, the adsorption capacity might be achieved for a long enough experimental duration. In Fe0-containing systems on the contrary, the adsorption capacity can not be exhausted at the laboratory scale, because completed depletion of Fe0 should be achieved. Fig. 1b shows that mixing 90 g L-1 sand to Fe0 significantly increased the efficiency of the system only for low Fe0 loading (< 6 g L-1). For these Fe0 loadings the surfaces of Fe0 and sand compete for MB discoloration and the amount of in-situ produced iron oxides has not significantly impaired the affinity of the sand surface for MB molecules [39]. For higher Fe0 mass loadings, sand addition even impaired the process of MB discoloration. Thus, Assumption 2 (MB discoloration by Fe0 is significantly retarded by the presence of sand) is validated. This observation is rationalized at first glance by the fact that sand is a good adsorbent for MB [39,40,43,44]. Adsorption on sand occurs with a more rapid kinetics than Fe0 oxidation which produced MB scavengers. This seemingly surprising observation was further investigated. Results from Fig. 1a clearly disproves Assumption 1 (“MB discoloration by Fe0 is not affected by the presence of sand”). Fig. 1b also shows that lengthening the reaction time from 21 to 45 days yield to increased MB discoloration. MB discoloration is now levelled to about 80 % for both systems. It is essential to recall that the systems were not shaken and that the reactive mixture was located at the bottom of the essay tubes. In this manner, gravitational diffusion was the sole driving 8 force for MB transport from the bulk solution to the adsorptive particles. Gravitational diffusion is induced by concentration gradient due to MB adsorption and/or co-precipitation at the bottom of the essay tubes. In the pure Fe 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 0 systems particle cementation was observed at the end of the experiments both after 21 and 45 days, with the cake after 45 days being more harder than that after 21 days. In Fe0/sand system not such cementation was observed. These observation suggested that the pure Fe0 system was already at a pseudo-steady state while the Fe0/sand system was still progressing to such a stage. Accordingly, it can be postulated that for longer experimental duration, Fe0/sand systems will be more efficient than pure sand systems. However, this will not result from MB adsorption onto sand but to continuous Fe0 corrosion and scavengers generation. Accordingly, mixing Fe0 and sand is an efficient tool to sustain Fe0 corrosion [10,15]. The last important feature from Fig. 1 is that while using essay tubes in non-disturbed batch experiments, no pseudo-equilibrium was achieved even after 45 days. Accordingly, no effort was made to model the results using available equilibrium models (e.g. Freundlich, Langmuir, Temkin). Efforts to model Fe0 removal results by these models are faulty because Fe0 is supposed to react until complete depletion. Therefore, any equilibrium model should take the intrinsic reactivity of used Fe0 and its reaction kinetics into account. No such a study could be found in the literature. In contrary, the literature contain many studies characterizing Fe0 materials by their adsorption capacity (e.g. in mg contaminant per g Fe0) based on result of short term batch experiments [1,5]. Usually these experiments are performed under mixing conditions (mixing type, mixing intensity) which are no relevant for experimental situations [45]. Recent works have shown that while using the experimental design of the present study, the shaking intensity should not exceed 50 rpm [23,41,42] to be relevant for field situations. The next section presents results of experiments obtained when the systems presented above were shaken at 75 rpm for 7 days (1 week). This shaking intensity (> 50 rpm) was selected to increase the probability to observe difference with non-disturbed conditions within 7 days. 9 4.2 Shaken batch experiments 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 Figure 2 summarizes the results of MB discoloration in the three investigated systems, shaken at 75 rpm for 7 days. Figure 2 clearly shows that the pure Fe0 system was the most efficient, followed by the “Fe0i + sand” system. The observation that MB is continuously adsorbed and co-precipitated by iron corrosion products is confirmed by the course of the line “Fe0i”. The least efficient system was “Fe0 + sandi”. This corresponds to the system with the smallest Fe0 loading (5 g L-1) and the largest sand loading (up to 90 g L-1). It is important to notice that parallel “Fe0i” and “sand + Fe0i” systems contained exactly the same amount of Fe0 but “sand + Fe0i” additionally contains 90 g L-1 sand. For Fe0 mass loadings larger that 11 g L-1, “Fe0” was more efficient than “sand + Fe0i”. Thus the validity of Assumption 2 is confirmed by shaken experiments. These results from Fig. 2 clearly show that the presence of sand impairs the accessibility of MB to the vicinity of Fe0 particle where absorption and co-precipitation occurs. It should be kept in mind that in-situ iron oxide coating at the surface of sand impair MB discoloration in two ways: (i) decreasing the affinity of sand surface for MB [39], and (ii) consuming “free” corrosion products with would have co-precipitated MB. At the end of the experiment minor compaction was observed in some reaction vessels for the Fe0/sand system. As a rule, when compaction become significant the access of sand and Fe0 surface is limited and MB discoloration is impaired. Accordingly, while mixing Fe0 and sand a balance most be found between (i) “decreased reactive surface” because of sand addition and (ii) “sustained Fe0 reactivity” by virtue of sand addition. 4.3 Removal mechanisms The use of adsorbing agents to accumulate reducible species in the vicinity of Fe0 media has been extensively reported in the literature [5]. However, the driving force for the transfer of adsorbed species to the Fe0 surface has not been identified/reported [46]. The discussion above has recalled that in-situ coating of the Fe0 surface can even impair adsorptive 10 accumulation. However, when accumulation is favourable, adsorbed species are more or less attached to the adsorbents (including sand and iron oxides). Adsorbed reducible species will not readily migrate to the Fe 260 261 262 263 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278 279 280 281 282 283 284 0 surface, but could be easily chemically transformed in the adsorbed state by FeII and H2 from continue iron corrosion. Reduction by FeII and H2 is a chemical reaction while reduction by Fe0 is an electrochemical reaction [47]. In other words, although iron corrosion is an electrochemical process, contaminant reduction in Fe0/H2O system is not induced by electrons from the metal body (Fe0). This has been demonstrated for example by Odziemkowski et al. [48], Lavine et al. [49], Jiao et al. [50] and Ghauch et al. [51]. Therefore, the reported efficiency of Fe0/sand system for contaminant reduction corroborates the adsorption co-precipitation concept [46,52-54], arguing that direct reduction (electrons from Fe0) does not play any significant role in the process of contaminant reduction. 5 Concluding remarks This study has investigated the effect of mixing granular iron with sand for methylene blue (MB) discoloration. Three ranges of sand mass loading were tested: (i) absence of sand (pure Fe0), (ii) limited amount of sand (11 < [sand] (g L-1) < 45, (iii) abundance of sand (> 50 g L-1). Results showed that the kinetics of mass transfer, the relative amounts of Fe0 and sand all affect the efficiency of Fe0/sand mixtures for MB discoloration. The results achieved herein are purely qualitative and suggest that more research it needed with other contaminants in batch and column experiments before accumulated data can be converted into useful knowledge for the further development of the Fe0 technology. For example, based of the findings that (i) anionic (e.g. Acid Orange-7, Congo Red, Eriochrome Black T, Rose Bengal) and cationic (e.g. Janus Green, Rhodamine 6G, Toluidine Blue) dyes exhibit very different adsorption affinity for iron oxides [40,55] and (ii) metal oxide coated sands are worse adsorbents for MB than ‘virgin’ sands [39], working in parallel with organic anionic and 11 cationic dyes will enable a rapid characterization of sand on contaminant removal in Fe0/H2O systems. 285 286 287 288 289 290 291 292 293 294 295 296 297 298 299 300 301 302 303 304 305 306 307 308 309 310 This study clearly shows that in delaying particle compaction, Fe0 “dilution” with sand is certainly beneficial for the long-term efficiency of Fe0 remediation systems. Accordingly, for the long term, mass transfer limitations are compensated by sustained reactivity. Practitioners of Fe0 technology have already taken advantage of this phenomenon [1,2,11,13]. 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Clean – Soil, Air, Water (2012) doi: 10.1002/clen.201200167. 18 Figure 1 443 444 0 20 40 60 80 100 0 20 40 60 80 100 (a) Fe0, 21 days sand, 21 days M B d is co lo ra tio n / [ % ] material / [g L-1] 445 446 0 10 20 30 40 50 0 20 40 60 80 100 (b) Fe0i, 45 days sand + Fe0i, 45 days Fe0i, 21 days sand + Fe0i, 21 days P / [ % ] Fe0 / [g L-1] 447 448 19 Figure 2 448 449 0 20 40 60 80 100 0 20 40 60 80 Fe0i sand + Fe0i Fe0 + sandi P / [ % ] material / [g L-1] 450 451 20 Figure Captions 451 452 453 454 455 456 457 458 459 460 461 462 463 464 465 466 Figure 1: Evolution of the methylene blue (MB) discoloration (P in %) as a function of material loading in non-disturbed batch experiments for 21 and 45 days: (a) pure Fe0 and sand systems, (b) Fe0 and Fe0/sand systems. The Fe0/sand systems (Fig. 1b) content 90 g L-1 of sand and variable amounts of Fe0. The experiments were conducted with a 10 mg L-1 MB solution in graduated essay tubes containing of 22 mL of the MB solution. The lines are not fitting functions, they simply connect points to facilitate visualization. Figure 2: Evolution of the methylene blue (MB) discoloration (P in %) as a function of material loading in shaken batch experiments (75 rpm) for 7 days. The experiments were conducted with a 10 mg L-1 MB solution in graduated essay tubes containing of 22 mL of the MB solution. The subscript “i” designates the material which mass loading varied. The other material is present in constant amount (5 g L-1 for Fe0 and 90 g L-1 for sand). The lines are not fitting functions, they simply connect points to facilitate visualization. 21